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The Checklist for Installing The HP M604-M605-M606 Printer Maintenance Kit

Updated: Nov 20, 2018

This printer maintenance kit includes replacement parts for those that most commonly fail. Replacing these parts will ensure trouble free performance and best print quality

hp M604-M605-M606 Maintenance Kit Instructions

Expected Duty Life: 200,000 Pages M605 Kit Part Number: F2G76-67901

Kit Contents: (1) Transfer Roller: RM1-0699 (4) Feed/Separation Roller: RM1-0037 (2) Pickup Roller: RM1-0036 (1) HP M604-M605-M606 Fusing Assembly: E6B67-67901 ------------------ WARNING ------------------ Turn the printer off, unplug it, and allow it to sit for 30 minutes before performing these maintenance procedures. Transfer Roller Removal and Replacement

1. Open toner access door and remove the toner cartridge. 2. Use the included puller tool to lift the left side (blue gear side) of the transfer roller. 3. Slide the transfer roller to the left and remove it from the printer. 4. Slide the right side of replacement transfer roller into the right side bushing. 5. Align left side collar making sure the open end is face down and push down to lock it in place.

CAUTION: Do not touch the surface of the transfer roller. Contact with skin can cause print quality problems.

Tray 2 Pickup and Feed/Separation Roller Removal and Replacement 1. Remove the paper tray from the printer. 2. On the tray, lift the roller cover next to the pickup roller. 3. Pinch the pickup roller’s blue tab and slide it to the left and off the shaft. 4. Slide new pickup roller onto the shaft, making sure its blue tab locks it into place. 5. Locate the pickup and feed/separation rollers in the top of the tray cavity. 6. Repeat steps 3 and 4. NOTE: The removal and replacement process is the same for the tray 3 - 6 pickup and feed/separation rollers.


Other Helpful Resources

Fusing Assembly Removal and Replacement 1. Open the rear output bin/face up tray and remove it from the printer. a.) Locate the left side hinge pin (there is a finger notch) push the left hinge pin to the right to release it from its mounting hole. 2. Pinch the blue tabs on the fuser and pull it out of printer. 3. Push the new fuser into the printer making sure both blue tabs lock the fuser in place. 4. Reinstall the rear output bin/face up tray and check for proper operation.

Resetting the Maintenance Count 1. Turn the printer on and allow it reach the READY state. 2. Press the HOME button. 3. Use the arrow keys to highlight ADMINISTRATION then hit OK. 4. Use the arrow keys to highlight MANAGE SUPPLIES then hit OK. 5. Use the arrow keys to highlight RESET SUPPLIES then hit OK. 6. Use the arrow keys to highlight NEW MAINTENANCE KIT then hit OK. 7. Use the arrow keys to highlight YES then hit OK.


Metrofuser is a leading global innovator, manufacturer of printer parts, equipment, diagnostics, repair information and systems solutions for professional users performing critical tasks. Products and services include hp printer parts, printers and printer repair training. Parts include hp printer parts such as printer fusers, printer maintenance kits and other hp printer replacement parts. The company's, customers include office equipment dealerships, online retailers, repair centers and MPS service providers nationwide. Metrofuser has been named to Inc. Magazine’s fastest growing companies five consecutive years.